Microwave Baking, Drying and Sterilizing Equipment for Peanut Rice

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Peanut rice refers to the peanut kernels without peanut hulls. Peanut itself is a high-energy, high-protein and high-fat vegetable food. It is an excellent substitute for milk and meat food. It plays an important role in balancing diet and improving the nutritional and health status of Chinese residents. The microwave drying and sterilizing equipment for peanut is used for drying and sterilizing peanut rice. The drying speed is fast, the sterilizing effect is good, and the quality of the product is good. It can preserve the nutrient composition, original color and fragrance of peanut rice to a great extent, and improve the efficiency of energy saving and environmental protection.

Compared with traditional baking and processing methods, microwave baking and sterilizing equipment for peanut rice is adopted. The temperature rises very fast in the baking process. The whole baking and maturing process only takes less than 10 minutes. The baking time is short and saves energy. It can completely retain the appearance of peanut, the food is crisp, the grain is full, the color is natural and hygienic. It has sterilization effect.

Main characteristics of microwave drying and sterilization equipment for peanut rice:

1.Heating rapidly and continuously

Microwave heating is totally different from traditional heating. It is a process in which the heated material itself becomes a heater without heat conduction. Therefore, although it is a material with poor heat conductivity, the heating temperature can also be reached in a very short time.

2.Heating uniformity

Regardless of the shape of each part of the object, heating by microwave peanut sterilization equipment can make the surface of the object penetrate electromagnetic waves uniformly and generate heat energy. Therefore, the heating uniformity is good, and endogenous phenomena of external Coke will not occur.

3.Advanced technology and easy operation

As long as the power of peanut microwave dryer is controlled, immediate heating and termination can be realized. There is no thermal inertia, it can start and stop immediately. The application of man-machine interface and PLC can make the heating process and heating. The programmable automatic control of process specification.

4.Safety and harmlessness, extend shelf life

Because microwave baking equipment for peanut can be controlled to work in the heating chamber and waveguide made of metal, microwave leakage is very little, there is no radiation hazard and harmful gas emissions, and no waste heat and dust pollution. Microwave heating has bactericidal effect.

5.Energy saving and high efficiency

Because the substance containing water is easy to absorb microwave and heat, there is almost no other loss except a small amount of transmission loss. Therefore, it has high thermal efficiency and energy saving. It can save more than 1/3 energy than infrared heating.

Microwave drying and sterilization equipment for peanut rice can also be used to dry all kinds of nuts. Baking nuts and drying fruit slices can maintain the original nutritional components of food, but also maintain a high quality taste.

Technical parameters of microwave drying and sterilization equipment for peanut rice are detailed:

Product specification Microwave Baking, Drying and Sterilizing Equipment for Peanut Rice
Power input Three-phase 380+10% 50 Hz
Output microwave power 30/45/60/80/120 kW (power adjustable)
Input power 45/67/90/180kw
frequency 2450mhz±50mhz
Baking efficiency 150/250/300/420/600 kg/hour
Microwave leakage Conform to national gb10436-89 Standard < 5mw/cm2 conform to gb5226 electrical safety standard

Microwave peanut drying equipment can be used to dry all kinds of materials and materials. It plays an important role in keeping the peanut intact quickly for the peanuts we often use. It can also be widely used in high-temperature baking and sterilization of other nuts, dried fruits and other leisure foods. With the need of production, microwave energy technology has been widely used in the field of food medicine and science and technology. Although microwave drying and sterilization is a new technology, it has been paid more and more attention because of its high thermal efficiency, fast heating speed, easy control and high degree of automation.

Sterilization equipment for pickled pepper and chicken claw

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Speaking of the production of gourmet food, there are a lot of tricks. Whether it is preserved eggs or chicken feet, delicious food can be sought after by people. Pickled pepper and chicken claw is a unique folk food originating in Chongqing, which belongs to Sichuan snacks. Nowadays, it is very popular with people. It tastes hot and sour, has the fragrance of phloem and flesh, and has the effect of appetizing and promoting blood circulation.

Because of its popularity, it is also concerned about whether the sterilization and sterilization of pickled pepper and chicken claw is reasonable, clean and healthy. The pickled pepper and chicken claw sterilization equipment is specially used for food sterilization. Through the microwave sterilization equipment, chicken claw and other meat products can solve many health and safety problems of meat products, such as excessive microorganisms, disorderly preservatives and short shelf life.

At present, the bactericidal industry of pickled pepper and chicken claw has gradually found the advantages of microwave pickled pepper and chicken claw bactericidal equipment. The sterilization equipment of pickled pepper and chicken claw is made of 304 stainless steel, double-layer insulation of sheet metal cover, high temperature sterilization and full automatic tracked sterilization, automatic control. Meat products enter the cooling tank after coming out of the sterilization line, quickly reduce the temperature of products, automatic cooling and air-drying, and can be packed directly after air-drying.

The difference between pickled pepper and chicken claw sterilization equipment and traditional sterilization:

For the sterilization of pickled pepper claws, the traditional pasteurization and water bath sterilization take too long, and will cause serious damage to the appearance of pickled pepper claws. Moreover, the operation process of ultraviolet sterilization and its complexity require extremely high working environment. The microwave chicken claw sterilizer is a physical sterilization method through microwave sterilization. It does not need any additives to remove harmful microorganisms such as bacteria, fungi and insect eggs, and in the process of sterilization, there will be no residue of any substances in food, nor will it cause pollution to the environment. It is a truly green, safe and harmless microwave sterilization equipment for food that preserves the color, fragrance and nutrients of food.

The special sterilization equipment for pickled pepper and chicken claw is developed and designed on the basis of digesting and absorbing foreign prototypes. With the advantages of circulating warm water preheating, circulating hot water sterilizing, supplying bottled water bath bus sterilizer, circulating warm water pre-cooling, spraying cooling with cooling water, four-stage treatment, automatic sterilization temperature control, stepless adjustable sterilization time, etc., it can be widely used in various bottled liquid sterilization and other beverage juices.

Technical parameters of pickled pepper and chicken claw sterilization equipment are detailed:

Product Specification Sterilization equipment for pickled pepper and chicken claw
Input power supply Three-phase five-wire 380V+10%50Hz+1%
Microwave output power 30kW (adjustable)
Microwave Frequency 2450MHz±50Hz
Input power 45KW
Sterilization efficiency About 350-400 kg/h
Equipment (length * width * height) 12360 * 1265 * 1700mm (customized according to actual site requirements)
Microwave Leakage Complying with National GB10436-89 Standard <5mw/cm2 Complying with GB5226 Electrical Safety Standard

The microwave sterilization equipment of pickled pepper and chicken claw is the direct interaction between microwave energy and microorganisms such as food and bacteria. Through the combined action of thermal effect and biological effect, it can achieve the function of rapid heating and sterilization of bacteria. The treatment time is greatly shortened. The sterilization effect of various materials is generally 3-5 minutes, which can make chicken claw prolong shelf life without using preservatives. As microwave sterilization equipment is superior to traditional food processing methods, microwave sterilization technology has attracted more and more attention, and has been widely used in food industry. It is a rare food sterilization equipment.

New microwave thawing equipment for seafood

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Today, seafood widely exists in our daily diet, but do you know the nutritional value of seafood? The benefits of eating seafood and how does it freeze and thaw? Seafood is not only delicious, but also good for people's health. Seafood can strengthen the heart. Replacing traditional animal protein with seafood can reduce the risk of cardiovascular and cerebrovascular diseases. People with short temper and forgetfulness should eat more seafood. Seafood can prevent depression and cancer.

However, because seafood is difficult to preserve and easy to breed bacteria, it is necessary to delay their metabolic process and keep freshness through refrigeration so that they can be preserved for a long time. Thawing is the most important step for seafood. The new microwave thawing equipment developed by our company can fully meet the thawing requirements of seafood. Only by correctly thawing can we live up to the delicious seafood.

New seafood microwave thawing equipment can be used for meat products, seafood thawing and food pickled pepper and chicken claw sterilization. Generally speaking, the shorter the thawing time, the better the color is closer to the original color. Marine products microwave thawing equipment, which has stable performance, reliable quality and short thawing time, is an ideal high-tech meat products thawing equipment. The microwave seafood thawing equipment is made of stainless steel and meets the food production standard. Microwave thawing equipment can be customized according to user's technological characteristics and production requirements.

New microwave thawing equipment for seafood:

1.Fast thawing speed.Microwave can be directly heated in the material without heat conduction. Therefore, through continuous tunnel microwave thawing system, frozen meat can improve production efficiency and save thawing time greatly. From "days" to "minutes". For frozen meat pieces with a weight of 25 Kg and a shape size of 600 mm x 400 mm x 150 mm, it takes only 2 to 4 minutes for them to be rewarmed to -4 C to -2 C by microwave thawing equipment at - 18 C. Processing capacity is related to meat quality, that is, dielectric constant of meat. The bigger the meat quality, the smaller the processing capacity of lean meat.

2.Simplifying the thawing process.Microwave thawing eliminates the natural thawing room and shelf, and avoids the waste of water. The environment is clean and hygienic, and the product quality is easy to control.

3.Uniform thawing.The microwave seafood thawing machine can make the material surface heat generated by electromagnetic field at the same time. So thawing uniformity is good, there will be no phenomenon of external heat and internal cooling.

4.Ensure nutrition. Microwave thawing without corruption has thermal and biological effects. It can keep the taste of thawing materials, and the nutritional components such as protein, amino acid and vitamin are not destroyed. The characteristics of microwave rapid thawing enable thawing materials to quickly pass through the temperature region where bacteria multiply in large numbers to avoid contamination.

5.Reducing the rate of meat loss, both natural thawing and thawing will have blood flow. The rate of meat loss is 5-10%. Microwave thawing has no blood flow, and the rate of meat loss is less than 1%.

6.Touch screen operation, easy to control seafood microwave thawing equipment machine using touch screen operation, can set suitable for thawing process specification requirements of computer operation procedures, to achieve full automatic operation.

7.The equipment runs continuously and the reliable thawing equipment can work continuously for 24 hours. The force electronic isolator is installed between the magnetron and the heating box, which prolongs the life of the magnetron.

8.It is safe and harmless. The working environment is clean and microwave thawing works in a closed thawing chamber made of metal. The box and conveyor belt can be washed safely.

Technical parameters of the new microwave thawing equipment for seafood are detailed:

Product specification New microwave thawing equipment for seafood
Microwave frequency 915±25MHz
microwave power 75kW(continuous adjustable)
Transmission speed 0.1-3m/min variable frequency speed regulation
Thawing capacity 0.5~1.5T/ h
Microwave leakage ≤5mw/cm2(GB5959.6-87)
Maximum material flow 400×200(mm)
control mode Touch screen and PLC control
work environment Temperature 5-40 C, relative humidity below 90%, no corrosion, no open fire, indoor.
Industry standard Complying with GB 10436-1989 Hygienic Standard for Microwave Radiation in Workplaces

Seafood thawing machine can not only realize the freezing processing of frozen products, but also completely thaw, ripen and so on. The characteristics of microwave thawing are thawing and not thawing, maintaining the complete characteristics of the product. Compared with foreign microwave equipment, it has the advantages of less investment and convenient operation and maintenance; compared with traditional thawing methods, it has the advantages of low investment, high efficiency, low operation cost, high product quality and easy control and operation. And the microwave thawing equipment is green, environmental friendly and pollution-free, which responds to the national praise of green environmental protection. In summary, the microwave thawing equipment is the first choice for food processing enterprises, and also the development direction of food thawing in China.

New microwave drying equipment for condiments

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Seasoning is an indispensable existence in daily life. It can increase the color and aroma of dishes, satisfy the sensory needs of consumers and stimulate appetite, which is beneficial to human health. Spices mainly refer to vanilla and spices. Vanilla is the leaves of all kinds of plants, mostly air-dried or ground. Whether it is air-dried or ground, the final drying sterilization treatment is needed. The new condiment microwave drying equipment developed by our company is a relatively mature microwave drying sterilization equipment in the application of food industry.

The new condiment microwave drying equipment can not only be used for drying and sterilizing pepper, chili noodles, curry powder, cumin powder, garlic slices, ginger slices, pepper, cinnamon, Paeonia lactiflora, Angelica dahurica and other condiment foods, but also for drying and sterilizing various small packaged foods, bottled foods, cakes, biscuits, preserved fruits, bean products, cooked foods and other powder condiment foods. It can also be used for dehydration, drying, sterilization and anti-mildew treatment of sugar, dried fruit, tea and grain products, and microwave thawing treatment of quick-frozen food and seafood.

Compared with traditional drying, the new microwave drying equipment for condiments is better:

1.Microwave drying machine has selective heating. Because water molecules absorb microwave best, the part with high water content absorbs more microwave power than the part with low water content. This is the characteristic of selective heating, which can be used to achieve uniform heating and drying.

2.Condiment microwave dryer is energy-saving and efficient. Microwave directly acts on the material, so there is no additional heat loss. The air in the furnace and the corresponding container will not heat, so the thermal efficiency is very high, and the production environment is also significantly improved. Compared with far-infrared heating, it can save 30% electricity. Short time and high efficiency. Microwave heating is a process in which the heated object itself becomes a heater without heat conduction. Microwave penetrates the interior and exterior of the object from all sides and makes the object heated uniformly in a very short time, which greatly shortens the drying time.

3.Condiment drying and sterilization equipment is easy to control and advanced technology. Compared with the conventional method, the equipment is ready to use; there is no thermal inertia, flexible and convenient operation; microwave power can be adjusted, transmission speed can be adjusted. In microwave heating and drying, there is no waste water and no waste gas. It is a safe and harmless high-tech.

Technical parameters of condiment microwave drying equipment are detailed:

Product specification Microwave Drying Equipment for Condiments
Input power supply three-phase five-wire 380V + 10% 50Hz + 1%
Microwave output power 30 kW (adjustable)
Microwave Frequency 2450MHz+50Hz
Rated input apparent power < 45kVA
Height of inlet and outlet 50mm
Transmission bandwidth 650mm
transmission speed 0。1~5m/min
Shape size (length * width * height) 11630×1310×1668mm
Working environment 0-40°C, relative humidity less than 80%
Yield 30 kg per hour for drying, dehydration and sterilization
Industry standard It conforms to GB 10436-1989 workplace microwave radiation hygiene standard | conforms to GB/5226. 1-2002 Mechanical Safety Machinery and Electrical Equipment

With the rapid development of economy, the application of microwave drying machinery and equipment is becoming more and more popular. The application of microwave drying technology in China originated in the early 1970s, and has been used in light industry, chemical industry and food processing of agricultural products.

Expanding the usage and application scope of microwave condiment drying equipment in China's food industry can promote the use of microwave drying equipment in health products industry with higher added value, and then gradually extend to other food industries. Microwave is a kind of high frequency electromagnetic wave, which can be used as energy. Water molecule in food is polar molecule. Under the action of microwave, water molecule rotates accordingly. Such high-speed operation results in violent friction and collision between molecules, which generates heat and makes materials heated and dried. Therefore, microwave heating is a kind of medium heating, which is heated both inside and outside of the material. It is also a heating method of microwave drying equipment which is different from conventional heating.

Bagged Food Sterilization Equipment

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We are familiar with packaging food sterilization currently the most used physical method, do not use chemical fungicides because of fear of residual harmful substances. Physical sterilization may not be thorough, chemical methods in the use of more stringent control, easy to cause food colony in the process of use exceed the standard. Bagged food sterilization equipment is used to kill microorganisms by electromagnetic field effect and biological effect. Practice has proved that microwave device has obvious advantages in sterilization temperature, sterilization time, product quality maintenance, product shelf life and energy saving.

In food, beverage and pharmaceutical industries, spraying or water bath sterilization is required for some packaged products. The packaged product is placed on the adjustable speed stainless steel mesh belt, and enters the sterilization box in sequence under the action of the conveyor belt. After sterilization by "high temperature water as the medium", the product is evenly cooled by the conveyor belt into the cooling box so as to meet the sterilization requirements of the product standard.

Compared with conventional sterilization methods, bagged microwave sterilization equipment does not need boilers, pipeline systems, coal yards and transport vehicles, as long as it has basic water and electricity conditions, it has no special requirements for the workshop, less investment and quick results.

Characteristics of sterilization equipment for bagged food:

1.Microwave sterilization equipment uses microwave thermal effect and biological effect to change the permeability of cell membrane and affect the growth and development of bacteria until death.

2.Bag sterilizer uses hot box fixed instantaneous heating mode to save energy.

3.Small area, compact food sterilization body, saving environment.

4.Easy to control, automatic bag sterilization, simple operation of processing equipment, no thermal inertia, can be processed according to different bagged food process specifications, reduce professional production operators, reduce production costs.

5.Fast time, fast speed.

6.Bag sterilizing equipment is heated and sterilized evenly and thoroughly.

High temperature thermal sterilization of food sterilization equipment: High temperature thermal sterilization mainly through high temperature, sterilization of bacteria in food, so that the number of bacteria in food, the total number of bacteria has reached the national food testing standards.

Microwave bagged food sterilizer can also be used for liquor, cakes, preserves, halogen, canned, bean paste, beef paste, pickles and other bottled liquids sterilization and bagged products sterilization. It is a good equipment for food processing to improve quality, shorten time and improve working conditions.

Technical parameters of sterilization equipment for bagged food are detailed:

Product specification Bagged Food Sterilization Equipment
Microwave frequency 2450MHz±25Hz
Microwave output power 40KW (power adjustable)
Conveyor bandwidth 660mm
Conveyor Belt Transmission Speed 0.1~5m/min
Power input 7080×1060×1750mm
Outward Size of Equipment (Length, Width, Height) About 13600×1140×1800 mm
Microwave leakage It meets the national standard GB10436-89 (national Standard < 5mw/cm2) and the national standard GB16798-1997 for safety and hygiene of food machinery.

Microwave bag food sterilizer is characterized by high efficiency, energy saving, reliability, simple equipment, easy operation and stability of new technology. Microwave sterilizer can be continuously produced, sterilization temperature is low, only need electricity, do not need other energy, can quickly kill the bacteria in the material, the equipment covers a small area, no pollution, no preheating and no energy loss after shutdown. There is no need for professionals to look after, the product quality is high, the advanced level of equipment is other traditional equipment can not replace the high-tech products.